We take your vision and transform it into a reality, with advanced robotic carving technology. Whether you have a design or need a new concept, we can build your sculptures, décor, prototypes, models, art or other installations to an unparalleled level of precision.
We shape any material into designs exactly as they have been rendered in 3D, with 7 axis robotic equipment, and then provide premium finishing touches with hand craftsmanship. Our specialised facilities in the UK provide the basis for all national and international construction.
Our team can create a design according to your brief and manufacture it, or you can utilise our equipment to fabricate your own full design.
What is a 7-Axis CNC Milling Robot?
A 7-axis CNC milling robot combines the capabilities of traditional CNC machines with the advanced flexibility of robotic arms. Unlike standard CNC machines that typically operate on three to five axes (X, Y, Z, and sometimes A and B for rotation), a 7-axis robot introduces additional degrees of freedom, providing unprecedented manoeuvrability and precision.
The seven axes in these advanced machines include:
- X-axis: Left and right movement.
- Y-axis: Forward and backward movement.
- Z-axis: Up and down movement.
- A-axis: Rotation around the X-axis.
- B-axis: Rotation around the Y-axis.
- C-axis: Rotation around the Z-axis.
- E-axis: An additional axis for more complex movements, often involving rotation or tilt
Benefits of 7-Axis CNC Milling Robots
1. Enhanced Flexibility and Reach
The extra axes in these robots allow for complex geometries and intricate details that are challenging, if not impossible, for traditional 3-axis or even 5-axis machines. This flexibility enables the machining of parts with undercuts, deep cavities, overhangs and compound angles in a single setup, reducing the need for multiple machine setups and human intervention.
The extra axes provide the robot with the ability to keep its arm perpendicular to the material surface on multiple planes. This allows the construction of models with overhangs which would not be feasible with other types of machines. Designs that would otherwise need to mould separate pieces together can here be created as a single structure.
2. Increased Efficiency and Reduced Setup Time
Traditional CNC machining often requires multiple setups to achieve complex shapes, each setup adding time and potential for error. A 7-axis robot can handle complex parts in one go, significantly cutting down on setup time and increasing overall efficiency. This is particularly beneficial in high-mix, low-volume production environments where changeovers need to be swift and seamless.
3. Improved Accuracy and Consistency
Robotic precision ensures that each part is machined with the highest degree of accuracy. The ability to control and correct movements across seven axes reduces the margin of error and enhances the consistency of the output. This is crucial in industries where precision is paramount, such as aerospace, automotive, and medical device manufacturing.
4. Expanded Material Processing Capabilities
7-axis CNC milling robots can handle a wide variety of materials, from metals like aluminium, steel, and titanium to composites, plastics, and even advanced ceramics. Their advanced kinematics allow for optimal tool paths and cutting strategies tailored to the material properties, ensuring efficient and high-quality machining.
5. Reduced Labour Costs and Improved Safety
Automation with 7-axis robots reduces the reliance on manual labour for complex tasks, which not only cuts labour costs but also minimizes human error. Additionally, these robots can operate in hazardous environments and handle dangerous materials, enhancing worker safety.
6. Space Efficiency
Despite their advanced capabilities, 7-axis CNC milling robots are often more compact than their multi-axis CNC machine counterparts. This space efficiency is beneficial for manufacturers looking to maximize their floor space without compromising on the functionality and capability of their machining operations.
7. Future-Proofing and Scalability
As industries move towards more complex and customized manufacturing processes, the need for adaptable and scalable solutions becomes evident. 7-axis CNC milling robots offer a future-proof solution that can evolve with technological advancements and changing industry demands.
The possibilities of construction are endless, especially in industries such as events, hospitality and entertainment, where even the most outlandish creative ideas can be brought to life. Examples of props and structures that can be built using the 7-axis robot include fountains, sculptures, signs, lighting installations – to name just a few. If it can be imagined, it can be created!